Jotun has identified these locations and has provided product solutions which will support customers in protecting their scrubbers. The areas to be protected are as described in the following diagrams.
Open Loop Scrubber - Coating Solution
Closed Loop Scrubber - Coating Solution
Hybrid Scrubber - Coating Solution
The current product offerings are based on Jotun’s experience in protecting steel structures against corrosive environment. However, as Jotun seeks to always improve its offering, newer product is in development and will be updated towards this solution.
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Solution
Jotun has established a solution towards protecting Marine SOX Scrubbers from aggressive environment that it goes through. Many of the materials used in these scrubbers are made up of corrosion resistant material like glass reinforced polyesters or high-grade stainless steel but due to costs associated there are many parts which use less corrosion resistant material like mild steel and lower grade stainless steel (254SMO), and these areas need protective coatings to ensure a long operational period without breakdowns.
Jotun has identified these locations and has provided product solutions which will support customers in protecting their scrubbers. The areas to be protected are as described in the following diagrams.
Open Loop Scrubber - Coating Solution
Closed Loop Scrubber - Coating Solution
Hybrid Scrubber - Coating Solution
The current product offerings are based on Jotun’s experience in protecting steel structures against corrosive environment. However, as Jotun seeks to always improve its offering, newer product is in development and will be updated towards this solution.
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Performance
Partnership with stakeholders in establishing solutions
“We are extremely satisfied with the performance of Chemflake Special in our scrubbers.” - Capt. Prashaant Mirchandani (Chief Production Officer, FMSI)
Understanding the complexities related to protecting scrubber installation is the key towards developing performance solutions. Jotun fully understood the need to fully immerse in discussions with relevant stakeholders in working out a solution. One of the stakeholders which Jotun has worked with in developing a viable coating solution is FMSI, one of the global top 10 EGCS manufacturer which has supplied EGCS to some of the world’s largest shipping company like Navig8, Frontline, Trafigura and many more. FMSI designs, manufactures, commissions and services exhaust gas cleaning system.
With regards to coating systems, FMSI needed a coating that would sufficiently protect their scrubbers against the corrosive environment during operations as they aim to build scrubbers that last the life of the ship. FMSI scrubbers were coated with Chemflake Special, selected for its high performance in corrosive environment. The coated scrubbers were in operations for 24 hours for 6 months. The results were zero breakdown in coating system. The coated surfaces also held out better as compared to super duplex steel that was initially thought to be more corrosion resistant then coated steel.
Main Scrubber unit internals - Sprinklers section; Photo - courtesy of FMSI
Main Scrubber unit internals - Gratings; Photo - courtesy of FMSI
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Experience
Jotun’s experience in protecting against corrosive environment
Jotun has always been at the forefront in providing performance coating for corrosive environment. We have had extensive experience in protecting large scaled, land-based SOX Scrubbers or Flue Gas Desulphurisation (FGD) systems, frequently installed in powerplants that burns fuel to generate energy. Like Marine SOX Scrubbers, the corrosive environment within this FGD systems requires the correct protective coatings to ensure long lasting performance in order to avoid premature breakdown in coatings.- Afsin Elbistan ”B” Power Plant, Turkey
- Flue Gas Desulphurisation System (FGD system) protected by Jotun with Chemflake Special
On top of land based FGD system protection, Jotun also has extensive experience within the marine industry in protecting against aggressive environments, particularly in tank coating. Our Novolac Epoxy system has one of the highest chemical resistance amongst tank coatings in the market known for its protective properties. Using the experience in protecting chemical tanks where proper application is a must, Jotun seeks to maximise its offering towards the protection of marine SOX Scrubber.- Cargo Tank protected by Tankguard Special Ultra
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Products
Product used in our scrubber solutions
Displaying 2 products